2nd Shift Machine OP III Machine Shop/Burn Table ATSM

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What you will do
The Machine Operator reports to the ATSM Production Supervisor. Sets up and operates iron worker, shear, break press, large radial drill, CNC Burning Machine, roll, band saw, threading machine, and two spread drill to punch, cut, thread, tape, form and drill steel to fabricate tanks. Occasionally sharpens cutting tools and changes consumables, checks machined parts for size conformance to specifications and reworks pieces that are machined out of spec where practical. This position requires Associates placed in the position to successfully complete specific training. These training requirements can be located on the Marinette Operations Training Matrix. The company reserves the right to rotate employees to other departments or work assignments within the organization as needed based upon skill set, production needs, etc.

How you will do it

DUTIES

• Working from blueprints, must layout work piece to accurately comply with print using calibrated equipment.
• Sets up and operates iron worker equipped with separate sections that cut to length, punch and notch or trim various types of steel such as flat bar, round stock, square bar and angle iron. Positions specified punch and die set and turn pressure screws to lock them into ram and bed of machine to set up punching section. Positions specified cutting blades into cutting plot and notching dies or shear blades to ram and bed of machine and turns pressure or clamp screws to lock them in place to set up, cut off and trimming and notching sections of machine. Measures work piece with rule or tape, or traces from template to locate holes or cutting lines as specified by work order and works them with scribed, soapstone or counterpunch. Pulls lever to engage power section used. Positions work piece into cutting slot or under punch, die or trim bade and align punch or blade with layout marks, pulls lever or depress pedal to activate machine. Sets stops or positions jigs to specified point on built-in scale with several pieces are worked.
• Sets up and operates CNC Burning Machine to burns shells, flanges, covers and various other components from pre-engineered programs. Using overhead hoists manually loads and unloads machine. Using guide, determined correct voltage, cutting speed, current, and gas flow rates for plasma and oxy-fuel cutting processes. Loads programs from controlled memory or from an off-line programming center. Connects and disconnects gas cylinders as required. Recognizes cut quality problems and adjusts machine accordingly. Cleans and grinds parts when required. Stamps heat number on work piece and records. Operates water table controls to adjust water level.
• Sets up and operates power shear to cut steel. Positions and clamps stops and slide guides to set length and angle of cut, using rule, built-in gages or template. Lifts work piece manually or by crane to machine bead and positions it against side guide and end stops. Starts machine which clamps work piece and lowers blade to cut medal. Lays out cutting lines on metal, using rule, square or template, when sheering single pieces. Inspects wok using tape, gauge or template to verify dimensions. Stamps heat number on work piece and records.
• Operates large rolling machine to bend sheet steel into cylinders. Positions work piece into machine manually or using a crane. Uses guide to set machine for desire cylinder. Measures arcs with template. Rerolls out of round stake shells, make other adjustments to bevel ends of shell to assure proper weld penetration. Sets up and operates other rolling machines in much the same manner as large roll. Uses hammer to achieve proper curvature.
• Sets up and operates large radial drill press to perform drilling operations to plate and sheer steel, according to specifications and machining instructions. Determines hole locations and set up from job orders, process sheets and machine instruction, including tooling, feed rates and cutting speeds, plans sequence of operation, suitable holding arrangements. Lifts work piece manually or with hoist to positions and secure it on machine base or in fixture with clamps or bolts. Selects cutting tool, installs it in machine spindle and moves controls to set cutting speeds to feed rates. Operates controls to swing radial arm over work piece, positions cutting tool over hole center location, engage power feed and to advance tool into work piece. Turns valve handle to star flow of cutting oil and coolant against cutting tool and work piece. Observes machining operation and periodically verifies conformance of machined work piece to specifications, suing measured instruments. Sharpens cutting tools at bench grinder when needed.
• Sets up and operates drill press in much the same manner as the large radial drill to perform machining operations such as drilling, countersinking and taping according to specifications, tooling instructions and set up charts. Also utilizes hand tapping equipment.
• Utilizes magnetic drill, hand taps/dies/gauges, and develops clamping devices for work piece to perform repairs on non-conforming machined parts/tanks.
• Sets up and operates presses using various gigs and dies. Sets pressure to achieve proper depth of angle according to prints.
• Sets up and operates horizontal and vertical band saws to cut material per print. Also cuts coupons for physical testing.
• Sets up and operates single spindle threading machine to thread and chamfer material. Selects, installs and adjusts threading die, die cutters, chamfering tools, feed grips, and pressure tripping mechanism, cams, gears and pulleys. Lifts pre-cut stock manually or with hoist and positions and secure stock on spindle. Verifies dimensions of work piece with specifications using fixed gauges.
• Sets up and operates milling machined to prepare physical testing coupons. Uses micrometer to inspect pre-print.
• Sets up and operates angle, and channel shears.
• Sets up and operates power beveling equipment and track burner for preparing shells.
• Brings in raw materials from outside, property codes material and stores in appropriate location.
• Performs minor maintenance and troubleshooting on machine such as lubrication, clutch. adjustments, changing consumables, cleaning the water table, and replacing small parts to reduce downtime.
• Checks and adjusts machines during operation as needed to maintain correct calibration.
• Supporting the training and development of peers within the organization.
• Performs housekeeping of other related duties as may be assigned by the Supervisor.

QUALIFICATIONS
Must be 18 years of age and have a HS Diploma or equivalent. Knowledge of basic mechanics and mathematics and able to read prints. Ability to work in awkward positions with heavy weights.

ENVIRONMENTAL, HEALTH, AND SAFETY OBLIGATIONS
Comply with the following Environmental, Health and Safety duties as a condition of employment:

• Comply with safety rules
• Attend and Participate in Safety Training
• Participate actively in the safety process
• Ask questions if something isn't known
• Report all accidents and injuries immediately
• Submit suggestions to improve safety
• Know responsibilities in the event of an emergency (i.e. what to do in the event of an alarm for fire, chemical spills, tornados, etc.)
• Be a coach to others who are acting unsafely
• Must have Lock-out tags after 6 months
• Attend and participate in all hazardous and non-hazardous waste trainings.
• Ability to recognize chemical hazardous labels.
• Spill management and clean-up.
• Air shutoff locations.
• Capability to follow satellite accumulation rules and requirements.
• Proficiency to recognize hazardous wastes in your area and manage properly.

HOURS 2pm to 12am M-TH w/Overtime as needed

HIRING HOURLY RANGE: Training pay $26.21 Certified pay $29.52

(Hourly rate to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.) This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply. To support an efficient and fair hiring process, we may use technology assisted tools, including artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us

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