New

Process Engineer, Laser Welding

Tesla Motors, Inc.
paid holidays, flex time, 401(k)
United States, Texas, Austin
Dec 03, 2025
What to Expect Tesla is seeking a motivated Sustaining Process Engineer to ensure continuous production quality and enable world-class manufacturing of Tesla's cutting-edge body frame assemblies. Tesla is a demanding and fast-paced environment where you will work on a critical subsystem in world-changing products. The Sustaining Process Engineer's primary responsibilities are to eliminate waste in the manufacturing process, drive long-term line improvements to yield, cycle time and process capability. In addition, the process engineer will work with a cross-functional team to develop, introduce, and sustain new model/product/material introductions. What You'll Do CMMS and Equipment Management: Input new equipment into CMMS; lead equipment numbering; own edits to PM schedules, procedures, and statuses Work Order Planning: Review/evaluate requests; assign to backlog; define scope, instructions, spares, tools, time, and root-cause solutions for safe, efficient execution Preventive Maintenance (PM): Maintain PM integrity (checklists, frequencies, compliance); load-level and review effectiveness; develop strategies (condition- vs. time-based, repair/replace); adjust frequencies; prioritize workloads and create job standards Planned Work Optimization: Boost planned activities via Pareto analysis and history reviews; create job packages with BOMs, pick lists, and kits; maintain secure kitting areas Scheduling and Coordination: Develop/monitor schedules; coordinate with maintenance, production, vendors; communicate updates, delays, and changes; plan shutdowns with metrics (work, headcount, cost, safety) Backlog and Inventory: Manage backlogs, aging, and communications; maintain parts catalogs, history, min/max levels; support spares warehouse on kits, critical items, and logistics; oversee shop consumables Reliability and Support: Assist breakdowns with coordination, MTTR tracking; drive reliability via data analysis, simulations, improvements; coordinate training and vendor support Performance and Reporting: Compare actual vs. planned outcomes; develop/manage KPIs for improvements; build/visualize reports and present to teams What You'll Bring Bachelor's Degree in Mechanical, Manufacturing, Industrial, or Chemical Engineering or other Engineering discipline, or equivalent in experience Ability to derive data-supported root causes and propose strong countermeasures. Tableau, and/or Minitab experience preferred. Must be able to pull data using efficient SQL queries Exceptional problem-solving skills and an aptitude for learning systems quickly Experience developing and improving Process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities Exceptional capacity for managing simultaneous activities and challenges Demonstrated experience in ramping a high volume, automated and semi-automated manufacturing line Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent written and verbal communication skills Experience developing and applying lean six sigma methodologies such as: Waste Reduction, Poka-Yoke, SPC, GR&R, DOE Experience Vision inspection systems preferred, such as Keyence 2D image inspection and profilometry preferred Laser Welding experience highly desired Compensation and Benefits Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire: Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction Family-building, fertility, adoption and surrogacy benefits Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA Healthcare and Dependent Care Flexible Spending Accounts (FSA) 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company paid Basic Life, AD&D, short-term and long-term disability insurance Employee Assistance Program Sick and Vacation time (Flex time for salary positions), and Paid Holidays Back-up childcare and parenting support resources Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program